Episode 29 – Warm up before you work

MEWP Ground Stability: Why Frozen Ground Isn’t as Solid as It Looks

Every powered access operator knows the basics — check your ground before you set up. But on cold, frosty mornings, that single check isn’t enough. We’ve already covered cold hands and cold batteries as part of your winter pre-use routine. This time, it’s ground stability — and it’s arguably the one that catches people out the most, because the risk isn’t visible when you first arrive on site.

Why Ground Conditions Change on Cold Mornings

Frost forms when ground temperatures drop overnight, and in many parts of South Africa — particularly the Highveld, Free State, and higher-altitude sites — early morning frost is a genuine, regular occurrence during winter months. That frozen ground can feel completely solid when you arrive on site and set up your MEWP or access tower.

The problem is what happens next. As the sun rises and ambient temperature increases, that same ground begins to thaw. Frozen soil that was rigid at 7am can turn soft, uneven, or even develop pooling as ice melts. A surface that easily supported your outriggers or tower base at the start of the shift may no longer offer the same level of support a few hours later.

This is a ground stability issue that’s easy to overlook, because the risk isn’t visible at the point of setup — it develops over time.

What This Means for MEWP Ground Stability

For any mobile elevating work platform, ground stability directly affects how safely the machine operates. Outriggers are designed to spread the machine’s load across a stable surface. If that surface shifts underneath — even slightly — the risk of instability increases, particularly at height.

The same principle applies to aluminium access towers. A tower base that was level and secure on frozen ground can become compromised once that ground softens, especially if the tower has been standing for several hours through the thaw.

Practical Steps for Checking Ground Stability in Cold Conditions

  • Check before you set up — assess the ground condition first thing, as you normally would.
  • Check again mid-morning — if you’re on site for several hours, reassess once the ground has had time to warm and thaw. A second look costs a few minutes and can catch a developing problem before it becomes a real one.
  • Look for specific signs of change — soft spots, pooling water, or any give underfoot are all indicators that the ground has shifted since your first check.
  • Use proper outrigger pads — spreading the load reduces the risk of a single point sinking into ground that’s no longer able to bear it the way it did earlier.
  • Always follow manufacturer guidance — base and outrigger requirements vary by machine, so defer to your equipment’s specific documentation rather than a generic rule of thumb.

Don’t Forget the Machine Itself

Ground isn’t the only thing affected by a cold morning. Overnight cold means moisture condenses on metal surfaces before it does on most other materials — so controls, platform floors, and guardrails are often damp first thing, even without visible ice. A quick check for damp on these surfaces before climbing on is a simple step that reduces slip risk.

The Takeaway

Cold mornings introduce more than one hazard, and ground stability is one that’s easy to underestimate because it isn’t obvious at first glance. What felt solid at 7am isn’t guaranteed to still be solid at 10. Building a second ground check into your routine — alongside your usual pre-use inspection — is a small habit that closes a real gap in cold-weather operating practice.

Stay Safe, Stay Smart.

We wish all our Valued Clients a Merry Christmas and Prosperous New Year, thank you for your continued support and partnership

PLEASE NOTE:
Our offices will be closed from 22th of December 2025 and reopen on the 5th of January 2026.